Trials - Card Upgradation Products - Accura Extended Back Zone

XTRAC Systems

Trial 1
Mill Name Kiwi Cottspin Mills	Address Karumathampatti, Annur Rd, Padhuvampalli, Annur.	Branch Coimbatore	Date Sept 2007
Product XTRAC XBZ 6C + 1.E.U XTRAC XFZ 4C + 1.E.U	Date of Installation August 2007
Make of Card / Card No.	TRU DK780; Card No. 4
Card Clothing Specifications
Cylinder	Tenace 64152055
Doffer	Aero Doffer D32104055
Tops	Endura 55HT
Lickerin / Interlocking	V08055080
Production	493 TON
Speed
Cylinder	507 RPM
Doffer	125MTS/MIN
Tops	332MM/MIN
Lickerin	1067 RPM
Mixing Parameters
Type of Mixing	S 6
Yarn Count	30's KHY
Hank	0.13
	Quality Parameters
	With Existing Fixed Flats	With XTRAC
Rate of Production Kg/Hr	35 KGS/HR	35 KGS/HR
Yarn Studies
U%	15.06	14.42
Thin -50	4	1
Thick +50	198	112
Nep +200	155	80
Total I.P.I.	357	193	Improved by 45.9%
Classimat Fault
Raw Material Fault	248.7	143.8
Short Thick	255	144.6
Long Thick	2.7	7.4
Long Thin	73.1	43.3
Objectionable Fault 6th Class	5.4	0.8
Objectionable Fault 10th Class	9	4.9
Total Fault	330.8	195.3	Improved by 41.5%
Remarks - Significant improvements in yarn quality observed.

Trial 2
Mill Name Kiwi Cottspin Mills	Address Karumathampatti, Annur Rd, Padhuvampalli, Annur.	Branch Coimbatore	Date August 2007
Product XTRAC XBZ 6C + 1.E.U XTRAC XFZ 4C + 1.E.U	Date of Installation August 2007
Make of Card / Card No.	TRU DK780; Card No. 4
Card Clothing Specifications
Cylinder	Tenace 64152055
Doffer	Aero Doffer D32104055
Tops	Endura 55HT
Lickerin / Interlocking	V08055080
Production	491 TON
Speed
Cylinder	507 RPM
Doffer	125MTS/MIN
Tops	332MM/MIN
Lickerin	1067 RPM
Mixing Parameters
Type of Mixing	S 6
Yarn Count	20's KHY
Hank	0.13
	Quality Parameters
	With Existing Fixed Flats	With XTRAC
Rate of Production Kg/Hr	35 KGS/HR	35 KGS/HR
Yarn Studies
U%	13.61	13.21
Thin -50	0	0
Thick +50	56	45
Nep +200	38	28
Total I.P.I.	94	73	Improved by 22.3%
Classimat Fault
Raw Material Fault	113.2	56.5
Short Thick	118.7	61.2
Long Thick	1.1	2
Long Thin	30.2	25
Objectionable Fault 6th Class	4.4	4
Objectionable Fault 10th Class	6.6	5.3
Total Fault	151.1	88.2	Improved by 41.6%
Remarks - Significant improvements in yarn quality observed.

Trial 3
Mill Name A Leading Spinning Unit	Address Rajapalayam	Branch Madurai	Date February 2007
Product XTRAC XBZ 6C + 1.E.U XTRAC XFZ 4C + 1.E.U	Date of Installation January 2007
Make of Card / Card No.	TRU DK780; Card No. 5
Card Clothing Specifications
Cylinder	Maxus 64152055
Doffer	Aero Doffer D32104055
Tops	Triumph 550 MAS
Lickerin / Interlocking	V08045085
Production	252 TONs
Speed
Cylinder	470 RPM
Doffer	120 MTS/MIN
Tops	270 MM/MIN
Lickerin	990 RPM
Mixing Parameters
Type of Mixing	MCU5 , MECH
Yarn Count	80's CW
Hank	0.18
	Quality Parameters
	With Existing Fixed Flats	With XTRAC
Yarn Studies
U%	12.9	12.61
Thin -50	111	83
Thick +50	150	127
Nep +200	240	213
Total I.P.I.	501	423	Improved by 15.56%
Classimat Fault
Small	1822.7	1568.7
Medium	38	38.6
Large	25.2	23.7
Long Thick	38.6	37.1
Long Thin	554.1	504.9
Objectionable Fault	23.4	21.7
Card/Comber	1587	1371
Total Fault	1885.9	1651	Improved by 13.51%
Remarks - Significant improvements in yarn quality observed.